Inventory management is one of the most critical and most complex challenges in retail, warehousing, and manufacturing. Stockouts lead to lost sales and unhappy customers, while overstocking ties up capital and increases storage and spoilage costs.
Our client, a mid-sized retail and logistics company, faced persistent inventory issues. Seasonal surges, unpredictable demand patterns, and siloed data sources made it difficult to plan efficiently. Their legacy ERP system provided static reorder thresholds, but lacked adaptability. The company frequently relied on gut instinct and spreadsheets to make restocking decisions, resulting in excess inventory for some products and out-of-stock notices for others.
They needed a smarter, scalable system, one that could leverage data to forecast demand more accurately, optimize stock levels, and help their team make proactive decisions.
DataPro partnered with the client to implement an end-to-end AI-based inventory optimization platform. Our approach combined time series forecasting, external data enrichment, and optimization algorithms to improve decision-making across the supply chain.
We began by centralizing the client’s data sources:
We also integrated external signals to enrich the model:
This unified data pipeline ensured the model had a holistic view of demand drivers.
Using historical and real-time data, we built a suite of machine learning models trained to predict product demand across categories and regions. The models included:
Our system dynamically retrained models weekly to capture recent trends and anomalies, ensuring that predictions stayed relevant.
Beyond forecasting, we developed a prescriptive layer that optimized reorder quantities based on:
This algorithm automatically suggested replenishment quantities, helping planners make more data-informed purchasing decisions without needing to review thousands of SKUs manually.
API Integration: Seamless connection with the client’s existing ERP system to automate reorder triggers and supplier communication
After implementing DataPro’s AI-powered inventory platform, the client saw measurable improvements across multiple business areas:
More accurate forecasts meant key products were rarely out of stock, especially during seasonal peaks. This directly improved customer satisfaction and reduced lost revenue.
With more precise demand predictions, the company avoided over-purchasing and reduced warehouse congestion, freeing up working capital and lowering spoilage.
Automating planning and minimizing emergency shipping or manual corrections led to major cost savings across procurement, logistics, and warehouse operations.
Previously, inventory planning was a biweekly process involving multiple spreadsheets and long meetings. With AI-powered dashboards and automated recommendations, the same process could now be done in a fraction of the time.
Unlike off-the-shelf inventory tools, DataPro’s platform was:
Our deep experience in AI model development, data engineering, and enterprise system integration allowed us to deliver a custom solution in under 12 weeks with immediate results upon deployment.
This use case is a testament to how AI can turn inventory planning from a guesswork-laden task into a strategic asset. By combining internal data with external signals and predictive intelligence, companies can gain control over stock levels, reduce waste, and respond more flexibly to market changes.
At DataPro, we don’t just build tools, we solve real operational problems with precision-engineered AI solutions.
Looking to improve how your business manages inventory? Let’s build a smarter supply chain together.